Arc flash risk whilst drilling on or near energised electrical equipment

The purpose of this Safety Alert is to highlight the risk of using power tools to drill on or near live electrical equipment.

Background

The NT WorkSafe Electrical Safety Unit has been alerted to two incidents recently where workers using power tools has resulted in arc flashes, and in one case burn injuries.

In the first incident a communications technician drilled into the back panel of a switchboard escutcheon panel with a step drill, the drill tip contacted a live busbar resulting in an arc flash. The worker escaped injury.

The image is a composite of two images. The left image is a close up of the busbar showing damage including oxidation and discoloration from the arc flash. The right image shows a close up of the step drill bit showing oxidation and discoloration also from the arc flash.

In the second incident a tradesman and apprentice were drilling out a cable lug on a battery bank. The opposite end of the lugged cable was still connected to a battery terminal. Whilst drilling, the drill has contacted a live conductor causing an arc flash, a small fire and burns to both workers.

The image is a composite of two images. The left image shows a close up of the drill bit still in the cable lug. The right image shows the battery rack where the work was taking place.

Possible contributing factors

  • The equipment being worked on in both incidents was energised.
  • Effective de-energisation and isolation (lock out, tag out) was not undertaken prior to initiation of the task.
  • The work being performed differed from the activities outlined in the Safe Work Method Statement and the risks had not been adequately assessed or documented.
  • The lack of risk assessment meant there were insufficient controls for working near live conductors.

Action required

  • Undertake a risk assessment prior to commencing work and whenever there is a change to the scope of work.
  • Ensure effective de-energisation and isolation (lock out, tag out) be undertaken prior to commencing work.
  • Review controls for working on or near live conductors.
  • Ensure appropriate personal protective equipment, including face shields/eye protection and gloves are available and used.

Further information

For further information, please refer to the following:

Codes of Practice

Legislation

Other guidance

Disclaimer

This Safety Alert contains safety information following inquires made by NT WorkSafe about an incident or unsafe practice. The information contained in this Alert does not necessarily include the outcome of NT WorkSafe’s action with respect to an incident. NT WorkSafe does not warrant the information in this Alert is complete or up-to-date and does not accept any liability for the information in this report or as to its use.